AAC Block Machine
AAC Block Machine Manufacturers in Hyderabad, Suppliers and Exporters in Hyderabad
Worldmap Autocontrol System is the leading AAC Block machine manufacturers in Hyderabad, suppliers and exporters in Hyderabad. We build this multi-featured equipment with the help of our team. Our machines are well known in the market for their high quality and durability.
Blocks for various uses are produced in huge quantities using an AAC (Autoclave Aerated Concrete) block machine. It has parts that are constructed using premium materials. Let's take a closer look at the parts and how they work.
- Storage Silos and Feeder: It is used to store raw materials like fly ash, cement, or gypsum. This material is fed into the mixing or batching units.
- Mixer or Mixing Chamber: The materials are combined in the mixing chamber to make a uniform slurry.
- Pouring: The blended mixture is transferred to the pouring unit and then poured into molds, molding it into different shapes and sizes.
- Curing: Once the pouring process is completed, the molds are moved to either the curing chamber or autoclave. In this process, the blocks undergo steam curing with high pressure to harden the blocks.
- Cutting: After being cured, the blocks are taken out of the molds and placed into the cutting unit. The cutting machine divides the big blocks into separate pieces with specified sizes.
- Quality Assurance: The control system tests all different parameters to guarantee the production meets quality requirements.
- End result: The completed AAC blocks are now prepared for packaging and distribution. They can be stored or transported directly to construction sites.
Types of AAC Block Machine:
As an AAC Block machine suppliers in Hyderabad, we have added some types of it.
- Batch Type AAC Block Machine: A batch-type machine is used to produce blocks in separate batches during processes. The manufacturing process starts with combining the raw materials, and then after it is poured into molds to make blocks. All these blocks are cured and cut into the preferred sizes. This type of machine is mostly used for small-scale startups, workshops, and applications.
- Continuous AAC Block Machine: This machine has different components with a continuous feed of raw materials into the system. Due to its smooth continuous process, it works properly from mixing to pouring and curing. This continuous processing improves productivity and decreases manufacturing time. These machines also consist of automation and control systems to offer uniform quality and reduce labor costs.
- Single-Stage AAC Block Machine: This machine combines several production processes into a single unit, following all the manufacturing processes. Due to its compact design, this machine is easy to use and requires less training, making it suitable for small to medium-sized businesses. The single-stage method also leads to faster setup times and reduces downtime between production runs.
- Multi-Stage AAC Block Machine: This machine is designed with individual units dedicated to different stages of the production process. Multi-stage machines are highly advantageous for making a variety of block sizes and types. They can be used for many production needs. Despite requiring extra space and a higher initial cost, their high capacity and potential for automation make them suitable for large-scale operations.
- Automatic AAC Block Machine: Advanced, fully automatic AAC block machines are systems that streamline the complete production process, including mixing raw materials, curing, and packaging the final blocks. These machines come with advanced control systems that focus on and handle each production stage and offer accurate results and uniformity. Fully automated machines provide high productivity and performance. They are equipped with functions like automated material feeding and built-in curing systems and decrease labor expenses with greater productivity.
- Vertical AAC block machines: They are created to manufacture blocks vertically. This kind of machine usually has a vertical mold that enables the manufacturing of blocks in a smaller area. Vertical machines are used together with automated systems to improve productivity. The vertical orientation of these machines is advantageous for creating bigger blocks or panels, as it helps with material flow and minimizes the chance of block deformation while curing.
- Horizontal AAC block machines: They work with a horizontal mold configuration and make the production of blocks in a horizontal position. This machine is utilized for manufacturing standard-sized AAC blocks and is preferred for its simplicity and ease of use. Horizontal machines can come in manual, semi-automatic, or fully automatic options, depending on the desired level of automation. They are adaptable and can be modified to create different block sizes and shapes.
Technical Specifications of AAC Block Machine:
As AAC Block machine manufacturers, suppliers and exporters in Hyderabad, we deliver this machine with lots of specifications which are given below in the table format.
| Specifications | Details |
|---|---|
| Machine Type | AAC Block Making Machine |
| Capacity | 500 blocks per hour or 100 m³ |
| Brand | Worldmap Autocontrol Systems |
| Power | 120 kW |
| Raw Material | Fly Ash, Cement, Quick Lime |
| Method | Autoclave Aerated |
| Source | Electric |
| Frequency | 50 Hz |
| Voltage | 415 V |
| Material Used | Mild Steel |
| Finish | Polished |
| Applications | Industrial, Construction |
Benefits of AAC Block Machine:
As AAC Block machine manufacturers in Hyderabad, our machine comes with the following benefits.
- High Production Capacity: Fully automatic and continuous AAC block machines enable large-scale production with minimal manpower, resulting in reduced production costs and quicker completion times for construction projects.
- Consistency: Automated procedures in AAC block machines ensure consistency in block manufacturing, maintaining the structural quality and performance of the blocks in construction.
- Reduced Labour Costs: Compared to traditional block-making methods, AAC block machines require less manual labor due to automation, reducing overall labor costs and project expenses.
- Varieties of Sizes & Shapes: AAC block machines can produce blocks in various sizes and shapes to meet diverse construction requirements.
- Low Energy Consumption: AAC blocks feature thermal insulation properties, helping to reduce energy consumption in building heating and cooling, making them environmentally friendly and cost-effective.
Applications of AAC Block Machine:
As AAC Block machine suppliers in Hyderabad, we provide a variety of machines for various applications as follows.
- Residential: Our AAC block machines manufacture numerous blocks for residential buildings, apartments, and houses.
- Commercial Infrastructure: Our selection of blocks is appropriate for commercial offices, infrastructure buildings, and more.
- Industrial Usage: Our focus is on creating AAC blocks for use in industrial warehouses or factories and improving their structural integrity.
Being the foremost AAC Block machine manufacturers in Hyderabad, suppliers and exporters in Hyderabad, we at Worldmap Autocontrol System have earned the trust of several clients because of their excellent products, reasonable costs, and excellent performance. Customers also have faith in us because of our timely delivery and moral business conduct.
