AAC Block Machine
AAC Block Machine Manufacturers in India, Suppliers and Exporters in India
Worldmap Autocontrol System is the leading AAC Block machine manufacturers in India, suppliers and exporters in India. With the assistance of our team, we manufacture this machine with multiple features. Our machines are widely acknowledged for their quality and resistant property in the market.
An AAC (Autoclave Aerated Concrete) Block machine is used to produce large quantities of blocks for multiple applications. It is equipped with components that are made of high-quality materials. Let’s explore the components and its processes in detail.
- Storage Silos and Feeder: It is used to store raw materials like fly ash, cement or gypsum. This material is fed into the mixing or batching units.
- Mixer or Mixing Chamber: The materials are combined in the mixing chamber to make a uniform slurry.
- Pouring: The blended mixture is transferred to the pouring unit and then poured into molds and molded into different shapes and sizes.
- Curing: Once the pouring process is completed, the molds are moved to either the curing chamber or autoclave. In this process, the blocks get steam curing with high pressure to harden the blocks.
- Cutting: After being cured, the blocks are taken out of the molds and placed into the cutting unit. The cutting machine divides the big blocks into separate pieces with specified sizes.
- Quality Assurance: The control system tests all different parameters to guarantee the production meets quality requirements.
- End result: The completed AAC blocks are now prepared for packaging and distribution. They can be stored or transported directly to construction sites.
Types of AAC Block Machine:
As AAC Block machine suppliers in India, we have added some types of it.
- Batch Type AAC Block Machine: A batch-type machine is used to produce blocks in separate batches during processes. The manufacturing process starts with combining the raw materials, and then after it is poured into molds to make blocks. All these blocks are cured and cut into the preferred sizes. This type of machine is mostly suitable for small scale startups, workshops, and applications.
- Continuous AAC Block Machine: This machine has different components with a continuous feed of raw materials into the system. Due to its smooth continuous process, it works properly from mixing to pouring and curing. This continuous processing improves productivity and decreases manufacturing time. These machines also consist of automation and control systems to offer uniform quality and decrease labor costs.
- Single-stage AAC Block Machine: This machine combines several production processes into a single unit, following all the manufacturing processes. Due to its compact design, this machine is easy to use and requires less training, making it suitable for small to medium-sized businesses. The single-stage method also allows faster setup times and reduces downtime between production runs.
- Multi-stage AAC Block Machine: This machine is designed with individual units dedicated to different stages of the production process. Multi-stage machines are highly advantageous for making a variety of block sizes and types. They can be used for many production needs. Despite requiring extra space and a higher initial cost, their high capacity and potential for automation make them suitable for large-scale operations.
Technical Specifications of AAC Block Machine:
As AAC Block machine manufacturers, suppliers and exporters in India, we deliver this machine with lots of specifications which are given below in the table format.
| Specifications | Details |
|---|---|
| Machine Type | AAC Block Making machine |
| Capacity | 500 Blocks per hour or 100m3 |
| Brand | Worldmap Autocontrol Systems |
| Power | 120 kW |
| Raw Material | Fly Ash, Cement, Quick Lime |
| Method | Autoclave Aerated |
| Source | Electric |
| Frequency | 50 HZ |
| Voltage | 415 V |
| Material Used | Mild Steel |
| Finish | Polished |
| Applications | Industrial, Construction |
Benefits of AAC Block Machine:
As AAC Block machine manufacturers in India, our machine comes with the following benefits.
- High Production Capacity: Fully automatic and continuous AAC block machines make large-scale production with less manpower. This results in reduced production costs and quicker completion times for construction projects.
- Consistency: Automated procedures in AAC block machines guarantee consistency in block manufacturing. It can maintain the structural quality and performance of the blocks in construction.
- Reduced Labour Costs: AAC block machines require less manual labor when compared to traditional block-making methods due to automation and streamlined processes. Reducing the amount of labor required can decrease the total project expenses.
- Varieties of Sizes & Shapes: AAC block machines can manufacture blocks in different sizes and shapes to meet a variety of construction requirements.
- Low Energy Consumption: AAC blocks are integrated with thermal insulation characteristics that can decrease energy usage for building heating and cooling.
Applications of AAC Block Machine:
As AAC Block machine suppliers in India, we provide a variety of machines for various applications as follows.
- Residential Buildings: We produce a large number of blocks through our AAC block machines that are used for residential buildings, apartments, and houses.
- Commercial Infrastructure: Our offered range of blocks is suitable for commercial offices, infrastructure buildings, and many others.
- Industrial Applications: We design AAC blocks for industrial warehouses or factories and their structural integrity.
Being the foremost AAC Block machine manufacturers in India, suppliers and exporters in India, we at Worldmap Autocontrol System have gained the trust of many customers due to top-notch quality products, affordable prices, and high performance. In addition, customers also trust us for our ethical business practices and prompt delivery.
