AAC Block Plant
AAC Block Plant Manufacturers in Pune, Suppliers and Exporters in Pune
Worldmap Autocontrol System is the leading AAC Block Plant manufacturers in Pune, suppliers and exporters in Pune. We have developed this plant to offer top-grade AAC blocks for various applications. Some processes and systems, like mixing and raw material preparation, are integrated in these plants.
An AAC block plant is a factory where lightweight autoclaved aerated concrete (AAC) blocks are manufactured. This plant is equipped with advanced machinery and automation systems to produce high-quality building materials.
Types of AAC Block Plant:
As AAC block plant suppliers in Pune, our AAC block plant offers multiple types are given as below:
- Batch Type AAC Block Plant: It is developed to manufacture autoclaved aerated concrete blocks in separate batches and make it perfect for smaller production units. In this arrangement, the complete manufacturing procedure is split into distinct batches. After pouring the mixture into molds to create blocks, they are left to pre-cure before moving to an autoclave for high-pressure steam curing. A batch-type AAC block plant can modify production parameters and create different block sizes and densities according to specific project needs.
- Continuous AAC Block Plant: As per its name, it operates continuously and provides a high-output capacity. This plant is known for its efficient production process, which connects each step and offers materials to flow smoothly. In a continuous factory, the raw materials are mixed and sent to the molds for pre-curing before being moved to an autoclave for high-temperature and pressure steam curing. Continual operation increases
- Semi-Automatic AAC Block Plant: It combines manual and fully automated production methods that are suitable for mid-sized industries. In this plant, some important activities like blending, pouring, and setting are done automatically, and other tasks, like filling molds and removing molds, require manual work. This configuration maintains operational costs lower than fully automatic systems. The plant's semi-automatic feature allows adjusting different demand levels and creating various sizes and types of AAC blocks as required.
Technical Specifications & Details of AAC Block Plant:
As AAC Block Plant manufacturers, suppliers, and exporters in Pune, refer to the following attached atasheet for more details.
| Specifications | Small Scale Plant | Medium-Scale Plant | Large-Scale Plant |
|---|---|---|---|
| Production Capacity | 50 m³/day | 50–300 m³/day | > 300 m³/day |
| Automation Grade | Manual | Semi-Automatic | Automatic |
| Autoclave Pressure | 8–10 bar | 10–12 bar | 12–14 bar |
| Power Consumption | 60–100 kW | 150–200 kW | 300–500 kW |
| Features | Lower Labor Costs | Higher Performance | High Production Capacity |
| Applications | Small Business | Mid-Scale Industries | Larger Infrastructure |
Features of AAC Block Plant:
As an AAC block plant manufacturers in Pune, we design this plant with lots of features as given below.
- Quality Control: Our AAC blocks meet industry standards through the implementation of quality control measures during production. This involves overseeing the characteristics of the raw materials, the blending procedure, and the end result. Automated systems for quality control can assist in identifying deviations from specifications.
- Energy Efficient: AAC block plants are designed with cutting-edge methods to reduce energy usage in the manufacturing process. This may involve implementing heat recovery systems and improving curing processes to minimize the plant's energy consumption.
- Adaptability: The capacity to create various sizes and varieties of AAC blocks is a significant attribute. Several plants are constructed to handle fluctuating production needs and can transition between various formulations or block sizes.
- Maintenance: Having dependable machinery and regular maintenance plans are crucial for reducing downtime and maintaining steady production. The plant's layout should allow for convenient machinery access during maintenance and repair tasks.
Applications of AAC Block Plant:
As AAC block plant suppliers in Pune, we design and supply many AAC blocks for a variety of applications, such as:
- Residential: AAC blocks produce top-notch blocks for residential buildings, including houses, apartments, and other construction projects.
- Commercial: AAC blocks are utilized in the construction of office buildings, shopping malls, hotels, hospitals, and various other commercial buildings.
- Industrial: Our machinery is utilized in various industrial sectors to manufacture AAC blocks for a variety of purposes such as factories, bridge building, noise reduction, and thermal insulation.
As the leading AAC Block Plant manufacturers in Pune, suppliers, and exporters in Pune, Worldmap Autocontrol System gives high importance to the quality of the product and the long-lasting performance of plants. Furthermore, we provide comprehensive solutions for overseeing all of our clients' project needs from beginning to end. It consists of developing concepts and installing them. A range of services and AAC blocks necessary for your project can be found in the construction industry.
