Fly Ash Bricks Machine
Fly Ash Brick Making Machine Manufacturers in Hyderabad, Suppliers and Exporters in Hyderabad
Worldmap Autocontrol System is the leading fly ash brick machine manufacturers in Hyderabad, suppliers and exporters in Hyderabad. We oversee projects across multiple industries and offer comprehensive automation solutions. Our goal is to satisfy all of our clients' needs by offering superior, customized fly ash brick machines.
A fly ash brick machine, also called a fly ash brick-making machine, uses a mixture of fly ash and other ingredients to create bricks. The feeding hopper, mixing units, hydraulic press, and control panel systems are all integrated into this machine.
Types of Fly Ash Brick Machines:
As ash brick machine suppliers in Hyderabad, here we have mentioned some types of it.
- Hydraulic Fly Ash Brick Machine: It is an advanced tool constructed for producing bricks with high density and strength. As per the name suggests, it uses hydraulic pressure to press raw material into molds to make bricks. These machines are available in both semi-automatic and fully automatic structures to meet a wide variety of production requirements. These machines are perfect for big operations due to their high production capacity.
- Mobile Fly Ash Brick Machine: This machine type is designed to offer flexibility and convenience for producing bricks on-site. This machine combines all the processes — mixing, molding, and curing functions — in one unit, without requiring huge infrastructure. Mobile machines can create various sizes and types of bricks by using different molds. It can save costs, labor costs, and construction time.
- Manual Fly Ash Brick Machine: This machine type is the most basic and traditional method for making bricks. All functions of this machine are performed by human workers. These machines are for small-scale production and startups or entrepreneurs aiming to enter the market with less initial capital. The layout is simple, containing basic mechanical parts that need manual operation for the procedures. It saves the requirement of additional space and time.
- Automatic Fly Ash Brick Machine: As per the name, this machine can operate automatically and make a large number of bricks. These machines come with technology such as programmable logic controllers (PLCs) for production processes from mixing and molding to curing. These machines have a high output capacity and make thousands of bricks daily. They are used for large-scale manufacturing processes. Automation can increase productivity with consistent quality during production.
Technical Specifications of Fly Ash Bricks Machine:
As fly ash brick machine manufacturers, suppliers and exporters in Hyderabad, following is the datasheet for more technical data.
| Specifications | Details |
|---|---|
| Machine Type | Fly Ash Brick Machine |
| Size | 400 mm x 600 mm |
| Capacity | 1500 per hour |
| Mount Type | Floor Mounted |
| Raw Material | Fly Ash |
| Method | Autoclave Aerated |
| Source Output | Electric |
| Frequency | 50 Hz |
| Voltage | 415 V |
| Applications | Industrial |
Benefits of Fly Ash Bricks Machine:
As fly ash brick machine manufacturers in Hyderabad, our machine designed with the following benefits to specify the customer’s wide requirements.
- Industrial Waste Utilization: Fly ash brick-making machines use fly ash, which is a residue from burning coal in power plants. This helps to both recycle industrial waste and lower the environmental effects. These machines aid in the creation of a circular economy and encourage sustainable practices in construction by turning waste into valuable building materials.
- Lower Use of Energy: The fly ash bricks production takes less energy than other bricks. Fly ash brick-making machines can produce bricks with less to no curing processes and offer substantial energy conservation. This decreased energy consumption reduces production expenses and the environmental impact from brick production.
- Greater Production Capacity: Our fly ash brick machine is constructed to make huge quantities of thousands of bricks. This is suitable for extensive construction projects, where a consistent supply of bricks is required. The machines' automation and hydraulic systems guarantee consistent quality and uniformity in brick production.
- Improved Brick Quality: Bricks made from fly ash using these machines have the best quality features, such as increased compressive strength and decreased water absorption levels. The brick production procedure guarantees that every brick meets some quality criteria, lowers the chance of faults, and improves the overall strength of the end results.
- Quick Installation: The lightweight bricks can be produced with the help of this machine, which helps to handle and install fly ash bricks quickly. The use of mobile fly ash brick machines makes the production of bricks at the construction site and reduces delays in transportation and logistics.
Applications of Fly Ash Bricks Machine:
As fly ash brick machine suppliers in Hyderabad, we mentioned some applications of it as below:
- Infrastructure Projects: Our fly ash brick machines are used for infrastructure projects like roads, bridges, and public facilities.
- Urban Development and Housing: Fly ash bricks created from our machines can also be used for housing facilities in large cities, tall buildings, and crowded areas.
- Footpaths & Paver: We supply machines that make large numbers of fly ash bricks that can also be used for constructing footpaths and paver blocks.
- Landscaping Projects: The unique and attractive designs of fly ash bricks make them usable for landscaping projects and outdoor use.
As a prominent fly ash brick machine manufacturers in Hyderabad, suppliers and exporters in Hyderabad, Worldmap Autocontrol System provides top-notch devices for a variety of uses across the nation. Before being shipped, every machine we create is tested to ensure perfect results. What sets us apart in the industry is our emphasis on modernizing existing facilities. After identifying the problems and barriers, our knowledgeable staff comes up with creative solutions to address them.
FAQs
A fly ash brick-making machine can be defined as a machine, used in the production of bricks by mixing fly ash-a byproduct of coal combustion, with cement, sand, and lime. These bricks are eco-friendly, strong, and cheap.
Raw materials include
- Fly ash: 60-70%
- Cement or Lime: 10-15%
- Sand or Stone Dust: 10-20%
- Water:
- Manual Machines: 500-1000 bricks per hour.
- Semi-Automatic Machines: 1500-3000 bricks per hour.
- Fully Automatic Machines: 5000-10,000 bricks per hour or more, depending on the model.
