AAC Block Machine
AAC Block Plant Manufacturers in Rajkot, Suppliers and Exporters in Rajkot
Worldmap Autocontrol System is the leading AAC Block Plant manufacturers in Rajkot, suppliers and exporters in Rajkot. We have created this facility to provide high-quality AAC blocks for a variety of uses. These plants incorporate processes and systems such as mixing and raw material preparation.
An AAC block plant is a facility where lightweight autoclaved aerated concrete (AAC) blocks are produced. This factory is outfitted with cutting-edge machinery and automated systems for the manufacture of top-notch construction materials.
Types of AAC Block Plant:
As AAC block plant suppliers in Rajkot, our AAC block plant offers multiple types are given as below:
- Batch Type AAC Block Plant: It is developed to manufacture autoclaved aerated concrete blocks in separate batches and make it perfect for smaller production units. In this arrangement, the complete manufacturing procedure is split into distinct batches. After pouring the mixture into molds to create blocks, they are left to pre-cure before moving to an autoclave for high-pressure steam curing. A batch-type AAC block plant can modify production parameters and create different block sizes and densities according to specific project needs.
- Continuous AAC Block Plant: As per its name, it operates continuously and provides a high-output capacity. This plant is known for its efficient production process, which connects each step and offers materials to flow smoothly. In a continuous factory, the raw materials are mixed and sent to the molds for pre-curing before being moved to an autoclave for high-temperature and pressure steam curing. Continual operation increases productivity and ensures seamless material flow.
- Semi-Automatic AAC Block Plant: It combines manual and fully automated production methods that are suitable for mid-sized industries. In this plant, some important activities like blending, pouring, and setting are done automatically, and other tasks, like filling molds and removing molds, require manual work. This configuration maintains operational costs lower than fully automatic systems. The plant's semi-automatic feature allows adjusting different demand levels and creating various sizes and types of AAC blocks as required.
Technical Specifications & Details of AAC Block Plant:
As AAC Block Plant manufacturers, suppliers, and exporters in Rajkot, refer to the following attached atasheet for more details.
| Specifications | Small Scale Plant | Medium-Scale Plant | Large-Scale Plant |
|---|---|---|---|
| Production Capacity | 50 m³/day | 50–300 m³/day | > 300 m³/day |
| Automation Grade | Manual | Semi-Automatic | Automatic |
| Autoclave Pressure | 8–10 bar | 10–12 bar | 12–14 bar |
| Power Consumption | 60–100 kW | 150–200 kW | 300–500 kW |
| Features | Lower Labor Costs | Higher Performance | High Production Capacity |
| Applications | Small Business | Mid-Scale Industries | Larger Infrastructure |
Features of AAC Block Plant:
As an AAC block plant manufacturers in Rajkot, we design this plant with lots of features as given below.
- Quality Control: Our AAC blocks meet industry standards, as mentioned through the implementation of quality control measures during production. This involves overseeing the characteristics of the raw materials, the blending procedure, and the end result. Automated systems for quality control can assist in identifying deviations from specifications.
- Energy Efficient: AAC block plants are designed with cutting-edge methods to reduce energy usage in the manufacturing process. This may involve implementing heat recovery systems and improving curing processes to minimize the plant's energy consumption.
- Adaptability: The capacity to create various sizes and varieties of AAC blocks is a significant attribute. Several plants are constructed to handle fluctuating production needs and can transition between various formulations or block sizes.
- Maintenance: Having dependable machinery and regular maintenance plans are crucial for reducing downtime and maintaining steady production. The plant's layout should allow for convenient machinery access during maintenance and repair tasks.
Applications of AAC Block Plant:
As AAC block plant suppliers in Rajkot, we design and supply many AAC blocks for a variety of applications, such as:
- Residential: AAC block machines produce top-notch blocks for residential buildings, including houses, apartments, and other construction projects.
- Commercial: AAC blocks are utilized in the construction of office buildings, shopping malls, hotels, hospitals, and various other commercial buildings.
- Industrial: Our machinery is utilized in various industrial sectors to manufacture AAC blocks for a variety of purposes such as factories, bridge building, noise reduction, and thermal insulation.
As the leading AAC Block Plant manufacturers in Rajkot, suppliers, and exporters in Rajkot, Worldmap Autocontrol System places great emphasis on the quality of the product and the durability of plant performance. Additionally, we offer complete solutions for managing each of our clients' project requirements from start to finish. It involves creating ideas and implementing them. In the construction industry, you can find a variety of services and AAC blocks for your project.
FAQs
This generator produces several kinds of AAC blocks, while it helps with the AAC plants and machinery for those needing these blocks for construction.
The cost of producing AAC blocks is then split into the cost of raw materials and somewhat of a labor cost. This part refers to the raw materials, which comprise cement, stabilized sand, foam insulation, and additives. Notably, out of all the material costs, the cost of foam insulation amounts to more than 50 percent. The labor component refers to salaries of workers, supervisors etc. Many things intermittently affect the costs of production of AAC blocks. Size, density, texture, and many others do define the price for making it.
Area is the metric that depends on specific production capacity. An AAC block plant in Rajkot would need at least one acre of land.
From the most reliable sources, one starts AAC block production by utilizing surplused AAC facilities, which many express interest in because of the presumed lower investment in comparison with the obvious alternative of starting with new ones. The following factors may convince you to operate an AAC plant:
- Low Initial Investment: Surplus machineries generally cost lower than the new machines, thus greatly reducing the amount you need to finalize at the starting point.
- Market Feedback: Surplus plants can give you excellent cues on market dynamics to assess if investing in AAC blocks is worth the while, as well as its scale of investment.
- Availability of Equipment: Many times, one can find surplus equipment that is readily available, thereby saving much hassle at the time of commissioning.
