AAC Block Making Machine
AAC Block Making Machine Manufacturers in Rajkot, Suppliers and Exporters in Rajkot
Worldmap Autocontrol System is the leading AAC block-making machine manufacturers in Rajkot, suppliers and exporters in Rajkot. We produce top-notch equipment for making AAC blocks. This machine is able to produce a high quantity of blocks. The equipment for producing AAC blocks is also known as an AAC block production machine. It comes with batch systems, side plates, mixing units, steam trolleys, cutting, and autoclave units.
Raw materials like cement, fly ash, or water can be mixed in the cylinder of the mixing unit to form a slurry. This blend can be poured into the molds for the start of the pre-curing process. By following this method, the cutting machine can cut blocks to the length and width they want. Finally, the cement is compacted and strengthened by applying high pressure in order to reach the autoclave.
Types of AAC Block Making Machine:
As AAC block-making machine suppliers in Rajkot, below are the types of it.
- Batch Type AAC Block Making Machine: This machine is meant for creating AAC blocks in separate batches instead of continuously producing them. Several steps are performed individually for every batch of raw materials. Batch-type machines can be either fully automated or semi-automated and can improve productivity. It allows for monitoring and adjustments of each batch to maintain uniform quality. The adaptability of batch-type machinery enables a transition between various block sizes and shapes by simply swapping out molds, making them ideal for a range of production requirements.
- Manual AAC Block Making Machine: It is the simplest type of equipment utilized in manufacturing autoclaved aerated concrete blocks. This equipment entirely depends on human labor to perform tasks such as mixing, pouring, and demolding the AAC mixture. It includes a blending component, molds, and a platform for removing molds, all created for easy use. The main benefit of manual machines is their affordable initial cost, which allows small construction businesses or start-ups to use them. Depending on manual procedures may result in irregularities in block quality and sizes, while the labor-intensive aspect of these machines can hike up operational expenses. Manual AAC block-making machines are better suited for small-scale projects, local building material suppliers, or DIY construction initiatives due to their slower production speed compared to automated systems.
- Mobile AAC Block-Making Machine: It is a small and movable device created for making AAC blocks on-site and is suitable for construction projects with space constraints. These machines are placed on trailers or trucks for convenient transportation to different work locations. They combine mixing, pouring, and cutting functions in one device and allow for on-site production of blocks without delay. Due to their mobility features, they can be easily relocated to reduce transportation costs for heavy materials. Moreover, they can be rapidly installed and instantly manufactured.
Technical Specifications of AAC Block Making Machine:
As an AAC block-making machine manufacturers, suppliers and exporters in Rajkot, refer to the following technical chart for more information.
| Specifications | Details |
|---|---|
| Machine Type | AAC Block Making Machine |
| Capacity | 500 blocks per hour or 100 m³ |
| Brand | Worldmap Autocontrol Systems |
| Mount Type | Floor Mounted |
| Power | 120 kW |
| Raw Material | Fly Ash, Cement, Quick Lime |
| Method | Autoclave Aerated |
| Source Output | Electric |
| Frequency | 50 Hz |
| Voltage | 415 V |
| Material Used | Mild Steel |
| Finish | Polished |
| Applications | Industrial, Construction |
Features of AAC Block Making Machine:
- Advanced Mixing Technology: Our AAC block-making machines use advanced mixing technology to guarantee a consistent mixture of raw materials. The advanced blending procedure is essential for attaining the intended texture and excellence of the AAC mixture. Some machines have automated mixing controls that modify mixing time and speed according to the precise formulation and provide high product consistency and less material waste.
- Integrated with Cutting Systems: These machines have built-in cutting systems that use advanced wire or blade technology. This function enables precise slicing of the hardened blocks into different sizes and shapes and guarantees consistent measurements and polished edges. Performing multi-dimensional cuts in one operation improves productivity and decreases the necessity for extra equipment in production.
- Automated Curing Method: The curing stage is crucial in AAC block manufacturing to achieve the intended strength and durability. Our AAC block-making machines come with automated curing systems that use either steam or autoclaving techniques. These systems offer regulated temperature and humidity levels. They accelerate the curing process and maintain uniform quality in each batch.
Applications of AAC Block Making Machine:
As AAC block-making machine suppliers in Rajkot, our machines create high-quality AAC blocks that are used for many purposes, such as:
- Residential: Suitable for building load or non-load-bearing walls, partition walls in homes, roof panels, or slabs for buildings of one to multiple floors.
- Commercial: Suitable for creating partition walls in commercial buildings such as offices, hotels, hospitals, shopping malls, and conference facilities.
- Industrial: Ideal for use on walls and partitions in industrial settings such as warehouses, factories, and manufacturing units of varying sizes.
As the leading AAC block-making machine manufacturers in Rajkot, suppliers, and exporters in Rajkot, Worldmap Autocontrol System offers a diverse selection of AAC block-making machines for various sectors and applications in India. We provide customers with both sales and consultancy services. We work together with our clients to provide a variety of machines tailored to their specific requirements. We communicate with customers about products and their specifications before proceeding with the production of machines according to their needs.
