Fly Ash Bricks Machine
Fly Ash Brick Making Machine Manufacturers in India, Suppliers and Exporters in India
Worldmap Autocontrol System is the leading fly ash brick machine manufacturers in India, suppliers and exporters in India. We provide complete automation solutions and manage projects in various industries. Our focus is on providing top-notch and personalized fly ash brick machines to fulfill all the requirements of the customers.
A fly ash brick machine is also named as a fly ash brick-making machine andit makes bricks from a mixture of fly ash, and other materials. This machine is integrated with the components such as the feeding hopper, mixing units, hydraulic press, and control panel systems.
Types of Fly Ash Brick Machines:
As ash brick machine suppliers in India, here we have mentioned some types of it.
- Hydraulic Fly Ash Brick Machine: It is an advanced tool constructed for producing bricks with high density and strength. As the name suggests, it uses hydraulic pressure to press raw material into molds to make bricks. These machines are available in both semi-automatic and fully automatic structures to meet a wide variety of production requirements. These machines are perfect for big operations due to their high production capacity.
- Mobile Fly Ash Brick Machine: This machine type is designed to offer flexibility and convenience for producing bricks on-site. This machine combines all the processes — mixing, molding, and curing — in one unit, without requiring huge infrastructure. Mobile machines can create various sizes and types of bricks by using different molds. It can save costs, labor costs, and construction time.
- Manual Fly Ash Brick Machine: This machine type is the most basic and traditional method for making bricks. All functions of this machine are performed by human workers. These machines are for small-scale production and startups or entrepreneurs aiming to enter the market with less initial capital. The layout is simple, containing basic mechanical parts that need manual operation for the procedures. It saves the requirement of additional space and time.
- Automatic Fly Ash Brick Machine: As per the name, this machine can operate automatically and make a large number of bricks. These machines come with technology such as programmable logic controllers (PLCs) for the production process from mixing and molding to curing. These machines have a high output capacity and make thousands of bricks daily. They are used for large-scale manufacturing processes. Automation can increase productivity with consistent quality during production.
Technical Specifications of Fly Ash Bricks Machine:
As fly ash brick machine manufacturers, suppliers and exporters in India, following is the datasheet for more technical data.
| Specifications | Details |
|---|---|
| Machine Type | Fly ash brick machine |
| Size | 400 mm x 600 mm |
| Capacity | 1500 per hour |
| Mount Type | Floor Mounted |
| Raw Material | Fly Ash |
| Method | Autoclave Aerated |
| Source | Electric |
| Frequency | 50 HZ |
| Voltage | 415 V |
| Applications | Industrial |
Benefits of Fly Ash Bricks Machine:
As fly ash brick machine manufacturers in India, our machine designed with the following benefits to specify the customer’s wide requirements.
- Industrial Waste Utilization: Fly ash brick machines use fly ash, which is a residue from burning coal in power plants. This helps to both recycle industrial waste and lower the environmental effects. These machines aid in the creation of a circular economy and encourage sustainable practices in construction by turning waste into valuable building materials.
- Lower Use of Energy: The fly ash bricks production takes less energy than other bricks. Fly ash brick-making machines can produce bricks with less to no curing processes and offer substantial energy conservation. This decreased energy consumption reduces production expenses and the environmental impact from brick production.
- Greater Production Capacity: Our fly ash brick machine is constructed to make huge quantities of thousands of bricks. This is suitable for extensive construction projects, where a consistent supply of bricks is required. The machines' automation and hydraulic systems guarantee consistent quality and uniformity in brick production.
- Improved Brick Quality: Bricks made from fly ash using these machines have the best quality features, such as increased compressive strength and decreased water absorption levels. The brick production procedure guarantees that every brick meets quality criteria, lowers the chance of faults, and improves the overall strength of the end results.
- Quick Installation: The lightweight bricks can be produced with the help of this machine, which helps to handle and install fly ash bricks quickly. The use of mobile fly ash brick machines makes the production of bricks at the construction site and reduces delays in transportation and logistics.
Applications of Fly Ash Bricks Machine:
As fly ash brick machine suppliers in India, we mentioned some applications of it as below:
- Infrastructure Projects: Our fly ash brick machines are used for infrastructure projects like roads, bridges, and public facilities.
- Urban Development and Housing: Fly ash bricks created from our machines can also be used for housing facilities in large cities, tall buildings, and crowded areas.
- Footpaths & Paver: We supply machines that make large numbers of fly ash bricks that can also be used for constructing footpaths and paver blocks.
- Landscaping Projects: The unique and attractive designs of fly ash bricks make them usable for landscaping projects and outdoor use.
As a prominent fly ash brick machine manufacturers in India, suppliers and exporters in India, Worldmap Autocontrol System delivers the premium quality machines for several applications all over the country. All our manufactured machines undergo testing to guarantee flawless products before dispatching. Our focus on updating current facilities makes us unique in the field. We recognize the difficulties and obstacles, and then our expert team provides innovative solutions that solve these challenges.
FAQs
Production capabilities differ based on the type of machine. Usually, machines have the capability to create:
- Manual: 1,000 to 2,000 bricks each shift
- Semi-automatic: 4,000 to 6,000 bricks each shift
- Completely automatic: 10,000-30,000 bricks each shift.
Fly ash brick-making machine is equipped with different components to produce fly ash bricks. Let’s check how to produce the bricks using machine step by step.
- Raw Material Blending: Fly ash, sand, cement, and water are combined in designated ratios.
- Molding: The blend is introduced into the cavities of the machine's mold.
- Compaction: The mixture is compressed using hydraulic or mechanical pressure.
- Curing: Bricks are cured in air or steam to enhance strength and longevity.
- Stacking: Completed bricks are piled up and kept ready for shipping.
Yes, the machine can be adjusted to
- Preferred dimensions and shape of bricks
- Production capacity requirements
- Automation level
- Collection area constraints
These areas of installation depend on the size and ability of the machine. A general estimate of 1000 sq feet to 3000 sq feet will require manufacturing and storage space.
